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Ford Escort RS1600

The Mark I Escort fitted with a 1,601 cc Cosworth BDA 16-valve engine, a strengthened shell and sports suspension, built by Ford for rallying.

Worth your time?4/5Yes.Drive the whole thing.What works, what does not, who it is for ↓
9:35in productionCh. 1 · From Twin Cam to BDA/ 9:35 · ceiling 15 min
4 chapters · 9:35Ceiling 15:00

The brief is written and checked. The video joins this page when it is cut.4 chapters · 2 min read · 9:35 planned

Read the brief

The Escort RS1600 was a performance version of the Mark I Escort, with RS standing for Rallye Sport. It used a 1,601 cc Cosworth BDA engine with a 16-valve head, a strengthened bodyshell and sports suspension, and was built at Ford's Aveley plant in South Essex.

Chapters & takeaways4
  1. 1:00
    From Twin Cam to BDA

    The Cosworth-engined RS1600 took over from the Lotus-headed Twin Cam as production of the RS1600 began.

  2. 2:42
    The Engine

    A 1,601 cc crossflow block with a 16-valve Cosworth head, the Belt Drive A Series, or BDA.

  3. 4:34
    Built at Aveley

    Both the Mexico and the RS1600 were built at Ford's Advanced Vehicle Operations at Aveley, with a strengthened bodyshell.

  4. 5:51
    South Africa and the RS2000

    About 100 went to South Africa as kits in 1970/1, and Ford offered the RS2000 as an alternative to the somewhat temperamental RS1600.

1 more chapterFewer chapters
Worth your time?

Yes. Drive the whole thing.

4/ 5
What works
  • the Cosworth BDA 16-valve engine
  • the strengthened bodyshell
  • sports suspension
What does not
  • escape being called somewhat temperamental
  • suit buyers for whom Ford offered the 2.0 L RS2000 as the alternative
Drive it if
  • readers interested in how Ford turned the Mark I Escort into a rally car
Skip it if
  • buyers who wanted a forgiving everyday engine
Who should drive it, and who should skipHide who it is for
The written brief2 min read

What the car is and where it came from

The Escort RS1600 is a high-performance version of the Mark I Ford Escort. RS denotes Rallye Sport. It took over from the Escort Twin Cam, which had been built for Group 2 international rallying with a Lotus-made, eight-valve twin-camshaft head on a 1.5 L block, giving 1,558 cc. Production of the Twin Cam was phased out as the Cosworth-engined RS1600 began.

How it works, in terms someone would actually use

The RS1600 was developed with a 1,601 cc Cosworth BDA, short for “Belt Drive A Series”. It used a crossflow block with a 16-valve Cosworth cylinder head. The Mark I Escort it is built on had conventional rear-wheel drive, MacPherson strut front suspension, a live rear axle on leaf springs and rack-and-pinion steering, the first on a small Ford. Like the Mexico, it had a higher-performance engine and sports suspension, and a strengthened bodyshell.

What it gets right

Its strengths are the 16-valve Cosworth head, the strengthened bodyshell and the sports suspension. It builds on a Mark I Escort that became one of the most successful rally cars of all time, and Ford’s works team was practically unbeatable in the late 1960s and early 1970s.

What it does not

It was not an easy car. Ford produced the RS2000, with a 2.0 L Pinto overhead-camshaft engine, as an alternative to the “somewhat temperamental” RS1600. In South Africa, some of the first cars suffered oil-feed problems, which Ford later rectified in collaboration with Cosworth.

What it changed

The Twin Cam was originally built at Halewood. The RS1600 and the Mexico were built at Ford’s Advanced Vehicle Operations facility at the Aveley plant in South Essex, with the strengthened bodyshell, and the RS2000 was produced there on the same shell.

Who it is for, and who it is not

It is for readers who want to see what Ford changed to turn the Mark I Escort into the Cosworth-engined RS1600. It is not for anyone put off by an engine described as somewhat temperamental: Ford offered the RS2000 as the alternative.

Is it worth your time

Yes, as a short history: a Mark I Escort given a Cosworth BDA engine. In South Africa about 100 arrived as knock-down kits in 1970/1, and a batch of 60 was sold on to Basil Green Motors, which replaced the BDA engines with 2,000 cc Pinto engines and renamed the car the Escort Perana.

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